DrapeCutbeta flat patterns for woven cloth on compound curves

WORKED EXAMPLE · QUARTER TORUS, 350 MM OUTER RADIUS

Composite draping example: torus section

A 2D woven fabric cutting pattern generated from a 3D torus section using DrapeCut's pin-jointed net draping simulation. Warp at 0°, locking angle 45° (a 2×2 twill), seed placed by the tool. The part is a quarter torus, 350 mm outer radius.

MAX SHEAR30°
CELLS PAST LOCK0
FLAT SIZE449 × 449 mm
CLOTH AREA0.116 m²
PART COVERED100%
Draped woven fabric net on the torus section, each cell coloured by shear angle from grey at 0° through gold at 45° to dark red past the locking angle; the blue dot is the seed
The net on the part, coloured by shear angle. Blue dot: seed.
Flat cutting pattern for the torus section: the draped cells mapped back to the undeformed cloth, with the cut outline, the seed cross and the warp arrow along x
The flat cut shape, warp along x. This is what the DXF contains.
0°
45°
past lock

What this part shows

A torus carries both signs of curvature: the outer half is dome-like and the inner half is saddle-like. Seeded on the crown of the tube, the net shears one way going round the outside and the other way going round the inside, and the flat pattern is asymmetric about the seed as a result.

This is what a real duct, a wheel arch or a wing fillet looks like to the cloth, and it is why a single-ply pattern for such a part is rarely a tidy shape. Max shear reaches 30°, with 0 cells past the locking angle.

Open this example in DrapeCut

Change the seed, the warp angle, the weave or the locking angle and the drape re-solves in well under a second. The DXF for an example downloads without an account.

How this page was made

The sample STL (23762 triangles) was draped by the same solver the tool runs, with these settings:

SettingValue
Warp direction0°
Tow pitch10 mm (coarse, so the net is legible; real cloth is 1–5 mm)
Locking angle45°
Seed169.4, 168.6, 99.4 mm (suggested by the tool)
Cells in the ply1161

Shear angle is pitch-independent to within the mesh resolution; cloth area and the flat size are quantised to the pitch.