DrapeCutbeta flat patterns for woven cloth on compound curves

WORKED EXAMPLE · HYPERBOLIC PARABOLOID, 400 MM ACROSS

Composite draping example: saddle

A 2D woven fabric cutting pattern generated from a 3D saddle using DrapeCut's pin-jointed net draping simulation. Warp at 0°, locking angle 45° (a 2×2 twill), seed placed by the tool. The part is a hyperbolic paraboloid, 400 mm across.

MAX SHEAR17°
CELLS PAST LOCK0
FLAT SIZE428 × 428 mm
CLOTH AREA0.176 m²
PART COVERED100%
Draped woven fabric net on the saddle, each cell coloured by shear angle from grey at 0° through gold at 45° to dark red past the locking angle; the blue dot is the seed
The net on the part, coloured by shear angle. Blue dot: seed.
Flat cutting pattern for the saddle: the draped cells mapped back to the undeformed cloth, with the cut outline, the seed cross and the warp arrow along x
The flat cut shape, warp along x. This is what the DXF contains.
0°
45°
past lock

What this part shows

A saddle has negative Gaussian curvature: more surface at a given distance from the seed than a flat sheet has, not less. The tows still cannot stretch, so the crossings open the other way from the dome, and the lobes of the flat pattern are pulled in along the axes instead of out. The map looks similar in colour because shear angle is reported without sign, but the pattern is a different shape.

This is the case that a CAD flatten gets most wrong, because the surface has to be split to develop at all and the split has nothing to do with how cloth behaves. Max shear here is 17°; 0 cells are past the locking angle.

Open this example in DrapeCut

Change the seed, the warp angle, the weave or the locking angle and the drape re-solves in well under a second. The DXF for an example downloads without an account.

How this page was made

The sample STL (19602 triangles) was draped by the same solver the tool runs, with these settings:

SettingValue
Warp direction0°
Tow pitch10 mm (coarse, so the net is legible; real cloth is 1–5 mm)
Locking angle45°
Seed0.7, -0.7, 0 mm (suggested by the tool)
Cells in the ply1764

Shear angle is pitch-independent to within the mesh resolution; cloth area and the flat size are quantised to the pitch.