DrapeCutbeta flat patterns for woven cloth on compound curves

WORKED EXAMPLE · HALF CYLINDER, 150 MM RADIUS, 400 MM LONG

Composite draping example: cylinder

A 2D woven fabric cutting pattern generated from a 3D cylinder using DrapeCut's exact unfolding of a developable surface. Warp at 0°, locking angle 45° (a 2×2 twill), seed placed by the tool. The part is a half cylinder, 150 mm radius, 400 mm long.

MAX SHEAR0°
CELLS PAST LOCK0
FLAT SIZE471 × 400 mm
CLOTH AREA0.188 m²
PART COVERED100%
Draped woven fabric net on the cylinder, each cell coloured by shear angle from grey at 0° through gold at 45° to dark red past the locking angle; the blue dot is the seed
The net on the part, coloured by shear angle. Blue dot: seed.
Flat cutting pattern for the cylinder: the draped cells mapped back to the undeformed cloth, with the cut outline, the seed cross and the warp arrow along x
The flat cut shape, warp along x. This is what the DXF contains.
0°
45°
past lock

What this part shows

The simplest developable surface. Seeded on the crown with the warp along the axis, the net lies down as a rectangle: every tow along the axis is a straight line and every tow across it is an arc of the same length, so the crossings stay square and the flat pattern is exactly the unrolled surface.

Max shear 0° is the numerical floor of the method. A real layup on a cylinder needs no draping simulation at all, but this is the part to test a weave setting or a pitch on before trusting it on a compound curve.

Open this example in DrapeCut

Change the seed, the warp angle, the weave or the locking angle and the drape re-solves in well under a second. The DXF for an example downloads without an account.

How this page was made

The sample STL (19602 triangles) was draped by the same solver the tool runs, with these settings:

SettingValue
Warp direction0°
Tow pitch10 mm (coarse, so the net is legible; real cloth is 1–5 mm)
Locking angle45°
Seed0.8, -0.7, 150 mm (suggested by the tool)
Cells in the ply1794

Shear angle is pitch-independent to within the mesh resolution; cloth area and the flat size are quantised to the pitch.